Insoles are traditionally produced with a costly and time consuming process of thermoforming. Advances in additive manufacturing technology can now make the process a lot easier, faster and cost-effective. By combining atum3D hardware with a high quality resin developed by Covestro, it’s now possible to create insoles with exceptionally thin walls and limited height. Imagine large-scale production of 3D printed insoles with technical properties that rival and surpass traditional insoles in terms of stiffness and dampening.

FOOTWEAR INSOLE EXCELLENCE PACK

Offering high stiffness combined with exceptional dampening properties, this Covestro resin is optimised for scan-to-printer solutions and fits with the insole application. It’s now possible to create series of insoles in a fraction of the time. By combining the application-specific material properties with the speed and accuracy of the all-new atum3D DLP Station 5-365 with STIRH, this Pack offers industrial production opportunities and exceptional value.

The result? Less components, shorter lead times, cost savings and satisfied customers with a superior insole solution.

YOUR BENEFITS

The Footwear Insole Excellence Pack is based on our DLP Station 5-365 with STIRH, featuring a powerful light source that delivers speed in accurate and consistent repetition. The combination of our 365 nm light source and STIRH allows you to use a high quality Covestro resin. Efficiently prepare for print with our Operator Station Professional software.

Summarised, your benefits of the Footwear Insole Excellence Pack include:
  • High build speeds and best-in-class accuracy thanks to the powerful 365 nm light source and an exceptional contrast ratio;
  • Covestro resin offers high stiffness combined with high elongation, which allows for thin walls and low height insoles;
  • atum3D STIRH actively homogenises the resin as required for consistent results;
  • Large build envelope enables combining several insole parts in a single run, without impacting build speed;
  • Quality consumables: atum3D’s Resin Tray features our proprietary coating, high chemical resistance and quick release pins; Build Platform S is installed and aligned in seconds;
  • Integral product: includes resin, software, post-processing automation, consumables, installation and operator training.

WHAT’S INCLUDED?

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We’ve bundled specific hardware, software, resin, consumables and services to comprise the Footwear Insole Excellence Pack.

DLP Station 5-365

Post-processing automation

Operator Station Professional

Covestro resin

Starter Kit 5-365

Installation & Operator Training

DLP Support Basic

DLP Station 5-365 with STIRH

Industrial grade, open platform 3D printer with a powerful state-of-the-art 365 nm light source featuring an ultra high resolution and a high contrast ratio offering build speed, accuracy and atum3D’s Self-Traversing Integrated Resin Homogeniser (STIRH).

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Post-processing automation

The Footwear Insole Excellence Pack includes the Cleaning Station, Curing Station and Finishing toolkit extensions. Removing excess resin and post-curing parts to reach their final material properties is automated, saving time and effort.

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Operator Station Professional

Our intuitive software with MAGS AI prepares your designs for print in just a few clicks and features Surface Smoothness Optimisation. Included is a 1 year license for a single workstation.

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Covestro resin

This resin offers technical properties that fit the insole application. The material stiffness is comparable with conventional, thermomolded insoles. Combined with the high elongation, this enables insole designs with thin walls and low height. Furthermore, this Covestro resin has improved dampening properties compared to traditional insole materials.

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Starter Kit 5-365

Initial set of consumables and all tools you need to start working.

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Installation & Operator Training

We’ll set up your atum3D hardware and software on-site. Next, our specialist will train the operators in using Operator Station software and DLP Station 5-365 in a hands-on training session. Included is an 8-hour installation and training day; travel time and expenses are excluded.

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DLP Support Basic

We’re here for you! This support package includes personal support by phone and online.

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